TAS Heated Jackets / Heated Insulation Blankets

Temperature-Controlled Insulation Solutions for many industries and applications
TAS Heated Jackets combine removable-reusable insulation blankets with built-in electric heat-tracing cables, providing stable process temperatures while minimizing heat loss. Each jacket is custom-designed to fit the equipment and maintain the required operating temperature for fluids, adhesives, polymers, chemicals, or any medium that must remain heated and flowable.

What Are Heated Jackets?
Heated Jackets (also called heated insulation blankets) are flexible, custom-engineered covers that integrate an electric heating element inside a high-performance insulation system. They deliver uniform, controlled heating while protecting the process from temperature fluctuations and energy loss.

Typical uses include: preventing solidification, keeping viscous materials pumpable, avoiding production downtime caused by cold spots, or providing frost protection.

TAS blanket are custom CAD-designed to precisely fit complex geometries of tire presses, piping, valves, and other fittings. The removable-reusable design allows easy access for maintenance without damage, ensuring long-term usability.

Typical Applications

Adhesive and glue systems (hot-melt, PUR)
Chemical process lines
Dosing and filling systems
Extruder feed zones and manifolds
Pumps, valves, filters, and regulators
Food & beverage production (tanks, pipes, filling machines)
IBC containers and small vessels
Frost protection for outdoor equipment
Nitrogen Tanks
Any other application where the medium must stay warm, fluid, or above a critical temperature

Nitrogen Tanks

BOILER ROOM – MAIN HP STEAM HEADER
Design: LT450TT – 1.5” thickness
Fastener: Stainless Steel Wiretwists and Velcro® Flaps

Design & Construction
TAS Heated Jackets are engineered using a layered construction that integrates:

A durable outer cloth resistant to heat, mechanical wear, and chemical exposure
A high-performance insulation layer that retains heat and reduces energy consumption
An internally installed heating cable positioned to provide even temperature distribution
Safe and accessible power connection points
Multiple temperature control options (thermostat, PT100 sensor, control box, integrated temperature limiters)
Strong double-sewn seams and bound edges for maximum durability
Custom CAD design to ensure accurate, repeatable fit for all equipment types

Power ratings, cable types, and temperature control systems are selected according to the application, process requirements, and safety standards.

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Truly Removable & Reusable
Equipment, machinery, and fittings often require regular inspection, servicing, and maintenance. TAS insulation blankets are truly removable and reusable, designed with a user-friendly approach that allows quick removal and reinstallation. This minimizes downtime and labor while maintaining full insulation performance, making them ideal for continuous and high-availability operations.

Complete Turnkey Service
TAS provides complete end-to-end support, from energy surveys and incentive assistance through engineering, fabrication, and installation. Our solutions help customers reduce energy costs, improve operational efficiency, and maintain safe, compliant working environments across a wide range of industrial applications.

Features & Benefits

Product-Specific Advantages

Integrated heating + insulation in one system 
– Ensures stable temperatures without the complexity of installing separate heat-tracing and insulation layers.
Uniform surface heating 
– Eliminates cold spots on valves, pumps, extruders, dosing lines, reactors, and tanks.
Excellent temperature stability 
– Reduces fluctuations that negatively affect viscosity, flow rate, and product quality.
Fast heat-up and efficient heat retention 
– The insulation layer minimizes energy loss, allowing the heater to operate at lower power consumption.
Reduced risk of freezing / solidification 
– Ideal for adhesives, polymers, resins, waxes, chemicals, food materials, and water-based products.

General TAS Product Benefits

Custom-designed for perfect fit on any equipment geometry
Removable–reusable construction for fast access during maintenance
Long lifetime due to industrial-grade stitching, edge binding, and robust materials
High-temperature fabrics and insulation designed for demanding industrial environments
Weather-resistant and chemical-resistant outer layers available
Safe fastening systems (Velcro, straps, stainless-steel wire twists)

Installation & Maintenance

Jackets install in minutes using simple fastening systems
No special tools or training needed
Full access to equipment during maintenance
Easy removal and reinstallation without damaging the insulation or cables
Heating elements and connectors are positioned for long-term reliability and safe operation

Why Choose TAS Heated Jackets?

Custom-engineered for each specific piece of equipment
Decades of experience in removable-reusable insulation solutions
Consistent quality through controlled design and manufacturing
High durability through reinforced seams, edge binding, and premium materials
Quick ROI through energy savings + reduced downtime

TAS Heated Jackets / Heated Insulation Blankets

Features & Benefits

Our Customers

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